October 2007 Edition

Letters to the Editor

The Proof is in the Product

Attached is a picture of a 9/16" drill bit made in China of supposedly high-speed steel. The bottom third of the bit had a Rockwell hardness of about 62 RC and then the rest of the drill bit had an average hardness of about 27 RC.

This drill bit is junk! I wish we, as Americans – including those in Congress – would wake up and consider what we have done, and what we have become. We are too dependent on another country for our tools, food, clothing, toys, and the necessities for our survival. That may sound over the top, but I really don't think so anymore.

Dave Marion
   Project Engineer
   K.R. Komarek, Inc.
   Elk Grove Village, IL

Sometimes We Just Need Entertainment

What do you think? Will the information in this article increase efficiency or save time, money, or effort?

None of the above. But, a marvelous article [July 2007, Vol. 41, No. 7, From the Shop Floor, An Old 'Friend' Retires After 29 Years, p. 10], reminds us there is humanity in business. I've forwarded a copy to many of my friends and associates in the fabrication business. Thanks for printing it!

Dave Himmelblau
   Materials and Processes Specialist
   Lockheed Martin Space Systems
   Mountain View CA

Google "Mark Twain"+"School Boards"

Why is it so hard to find qualified youth for employment in manufacturing?

Perhaps a little introspection might be in order.

When was the last time that you discussed your vocational education and desired outcomes with your local school board? I can tell you that after seven years of school board experience in an area with a great deal of manufacturing, I have yet to see, in spite of my urging, any interest in participating in the planning of the education of the youth of my community by the manufacturing employers.

About four years ago our district began the planning for a new high school. Initial plans showed that there wouldn't be any vocational space in the school! As a former employee in manufacturing I was most alarmed.

I recall sending a rash of e-mails to local and national associations and unions seeking some support for an attempt to get my fellow board members to insist on a change in the plans.

No response.

The board's vote was four-to-one for the plan proposed by the administration. Mine was the only dissenting vote.

Perhaps a short course in educational politics and priorities is in order if we want to get qualified entry-level employees.

School boards are the final deciders in matters of this nature. Unfortunately school boards are, in general, elected former PTA officers, teachers from adjoining districts, or other citizens, usually well intentioned, but poorly informed about education.

In my opinion this is why we have an educational crisis in this country. We not only do not train youth for employment, we do not train most of the supposed "academic" students well enough to compete for seats in competitive colleges or to do well in comparisons with international education.

Instead of dealing with issues we might consider "important," school boards deal with priority issues such as who will be the football coach, should schools have more athletic teams, what color are the restrooms, and other non-impact type issues.

Why is this so? Several reasons: parents seem far more concerned about social and athletic issues than "stuffy curriculum." Some administrations wish to keep the boards busy with this stuff, so that they don't meddle in important subjects. Consequently, most school board members rely on their administrations for any, or all, information regarding education.

Since being a school board member is an unpaid position, with awesome responsibilities, it may be some excuse for this lack of focus on the spending of tax dollars and the education of our future citizens.

It has been my experience that any pressure group that is persistent, insistent, and consistent, gets action from school boards that, in their view, is positive.

This brings us back to my original premise. When was the last time that a team of manufacturing employers participated in the decision-making process of local educational organizations?

If proper education for employment in the local market is an issue, the solution to this will require that employers exert their influence upon the decision makers.

As I often ask, "Where are the adults?"

Charles Hoff
   School Board Director, retired
   Federal Way School District
   Kent, WA

Enhancing the Machinist's Art

I thought the article by Norman Bleier [August 2007, Vol. 41, No. 8, Controlling Interest, Muskets and Machining, p. 17] was most informative. It doesn't save time, money or effort, but it does provide a context and background that enhances the machinist's art.

Vincent Bozzone
   President
   Delta Dynamics, Inc.
   Bloomfield Hills, MI

MAN will be addressing manufacturing education in an upcoming issue – Editor

To contribute your thoughts and ideas, e-mail the editor, Pete Nofel, at pnofel@nelsonpub.com,or write him at Modern Applications News, 6001 Cochran Road, Suite 104,Solon OH 44139. We verify all letters considered for publication, so be sure to include your telephone number. All submissions are subject to editing for space, editorial specifications, and decorum.

Industry News

Blue-collar Jobs Lead Employment Decline
According to information released by the National Council for Advanced Manufacturing – NACFAM – seasonally adjusted manufacturing employment was reported at 13.4 million by the Bureau of Labor Statistics in September.

NTMA and PMA Join to Strengthen Industry Advocacy
The Precision Metalforming Association, Independence, OH, and the National Tooling and Machining Association, Fort Washington, MD, are combining their federal government advocacy programs to promote the U.S. government to ensure a strong manufacturing sector.

Unemployment Trend by State
According to the Economic Policy Institute, since the economic downturn began in December 2007, the U.S. has lost more than 600,000 jobs, and the national unemployment rate has risen to a five-year high of 6.1 percent.

Manufacturing Technology Consumption Falls in July
July U.S. manufacturing technology consumption totaled $303.44 million, according to the American Machine Tool Distributors’ Association and the Association For Manufacturing Technology. This total, as reported by companies participating in the U.S. Manufacturing Technology Consumption – USMTC – program, was down 21.5 percent from June but up 5.7 percent from the total of $287 million reported for July 2007.

GE Fanuc Backs MTConnect
GE Fanuc Intelligent Platforms, a unit of GE Enterprise Solutions, Japan, announced its support of MTConnect, a new communication protocol to link machine tools from varying suppliers around the world.

Flow Executes Definitive Agreement in Omax Merger
Flow International Corp., Kent, WA, a developer and manufacturer of industrial waterjet machines, executed a definitive agreement to merge with OMAX Corp., Kent, WA. OMAX was a privately-held provider of waterjet systems.

Dimension 3D Printing Provides $400,000 in Grants to Schools
The Dimension 3D Printing Group, Minneapolis, a business unit of Stratasys, Inc., gave more than $400,000 to schools across the nation to underwrite the purchase of 3D printing systems for the 2008-09 school year.

PennEngineering and Peninsula Components Announce Patent Fight Agreement
The patent infringement suit brought by PennEngineering & Manufacturing Corp., Danboro, PA, against Peninsula Components, Inc., San Carlos, CA, was settled.

Shuttle Follow-on Builder Chooses PLM Software
Siemens PLM Software, Plano, TX, announced Space Exploration Technologies – SpaceX – a privately-held leading space launch vehicle developer and services provider, standardized on Siemens’ NX and Teamcenter software for product design, simulation, and product data management.

Lincoln Electric Opens Automation Center
The Lincoln Electric Co., arc welding products manufacturer, opened its Automation Center of Excellence on October 23, adjacent to its Cleveland headquarters. The 100,000 ft2 facility showcases the company’s robotic welding solutions.

Association For Manufacturing Technology Elects New Board of Directors
The Association for Manufacturing Technology – AMT – elected its 2008-2009 officers and directors at its 2008 Annual Meeting in Austin, TX.

Some Good News in a Sour Economy
There may be at least three silver linings in the dark cloud of global economic crisis, according to a Fabricators & Manufacturers Association, Rockford, IL, economic consultant.