October 2007 Edition

EDITOR'S CORNER

Peter Nofel

The Future Sneaks Up on Us

Alvin Toffler wrote Future Shock to warn about the impact of technological advances on society. He may have overestimated things. Today we accept "miracles" of science as the expected.

Here's my dirty, little confession. I'm an avid reader of hard-science, science fiction. Yes, I do so, but then make sure I wash my hands afterward.

I grew up in the golden era of gadget science fiction, when Robert Heinlein and Arthur Clarke were showing us what the world would become, or at least should become. They were the generational followers of super-science SF writers like E.E. "Doc" Smith, and John W. Campbell.

As a kid, I couldn't wait for the future. Like most of my generation, I anticipated Year 2000 when we would have flying cars and wear silver, plastic clothes. Well, we got the plastic clothes – polyester – back in the late 1970s, and quickly decided they weren't very suitable [although they have evolved and made a comeback as microfiber].

Personally, facing what can be a harrowing commute each day to and from the office, I'm glad we don't have flying cars. Those things would be dropping on our heads at a prodigious rate. Instead, we have airlines – don't get me started on those; there are only so many comfort trade-offs I'm willing to make to get to my destination quickly.

"Just in time!"

In the super-science stories, genius scientists/engineers/machinists, guys who made Einstein look like a slacker, would pull a super-gadget out of their . . . air, in just the nick of time, saving the world and revolutionizing society. I was disappointed that such stuff didn't happen in real life. Instead, we have incremental improvements that offer many of the same results, just not as dramatically.

My father was a machinist. During his youth, humans controlled everything. "Machine controls" meant a steady hand. Yet, today, we have machine tools and software that let a skilled programmer define a part, simulate its machining, optimize its cutting, determine the correct tools for the job, and then control the physical machine to make the part.

If someone had plopped such a machine into my dad's machine shop, there would have been serious future shock.

Probably the biggest industrial revolution began when a couple of kids used some leftover computer processors from their job to build a computer in their garage, that could fit on a desktop. Of course, they stood on the shoulders of giants to achieve that, but taking processing power out of the hands of the white-coats and giving it to the masses, moved digital technology into everything from CNC machines to hotel doorknobs. See Norman Bleier's column, "Controlling Interest," on page 22 for a bit of NC and CNC history.

We Can All Ask "Mr. Know-It-All"

Isaac Asimov envisioned a huge computer he dubbed Multivac, that could answer almost every question posed to it. It was the repository of all human knowledge.

We don't have that mountain-sized computer today. Instead we have a network of distributed computer servers around the globe, where, using such tools as Google and Wikipedia [beware of the latter's accuracy, Garbage In – Garbage Out], we can find the answer to almost any question available in human knowledge. For free.

The same goes for communication. For instance, want to know what's coming up at the 2007 FABTECH International & AWS Welding Show? You can go to their website and do everything from signing up for exhibitor space to registering [try www.fmafabtech.com, a pretty simple URL], for the show.

Not only can you register online, you can see floor plans of the exhibition so you can chart your visit. I expect within the near future, a virtual tour of the exhibition halls will be available in something analogous to Google Maps. Cool, but it won't replace walking the floor, of course.

The point is that advances that would have astounded our grandparents if they had been dropped on them suddenly are accepted as mundane because they happened incrementally. Robots aren't some anthropomorphic bipeds walking around looking like they just dropped in from Forbidden Planet. Instead, they are tools almost any shop can employ to do work too precise or tedious for a human.

We're moving into an era where working in a shop demands as much skill with our brains as the shop in which my father started demanded use of hands.

 

Industry News

Blue-collar Jobs Lead Employment Decline
According to information released by the National Council for Advanced Manufacturing – NACFAM – seasonally adjusted manufacturing employment was reported at 13.4 million by the Bureau of Labor Statistics in September.

NTMA and PMA Join to Strengthen Industry Advocacy
The Precision Metalforming Association, Independence, OH, and the National Tooling and Machining Association, Fort Washington, MD, are combining their federal government advocacy programs to promote the U.S. government to ensure a strong manufacturing sector.

Unemployment Trend by State
According to the Economic Policy Institute, since the economic downturn began in December 2007, the U.S. has lost more than 600,000 jobs, and the national unemployment rate has risen to a five-year high of 6.1 percent.

Manufacturing Technology Consumption Falls in July
July U.S. manufacturing technology consumption totaled $303.44 million, according to the American Machine Tool Distributors’ Association and the Association For Manufacturing Technology. This total, as reported by companies participating in the U.S. Manufacturing Technology Consumption – USMTC – program, was down 21.5 percent from June but up 5.7 percent from the total of $287 million reported for July 2007.

GE Fanuc Backs MTConnect
GE Fanuc Intelligent Platforms, a unit of GE Enterprise Solutions, Japan, announced its support of MTConnect, a new communication protocol to link machine tools from varying suppliers around the world.

Flow Executes Definitive Agreement in Omax Merger
Flow International Corp., Kent, WA, a developer and manufacturer of industrial waterjet machines, executed a definitive agreement to merge with OMAX Corp., Kent, WA. OMAX was a privately-held provider of waterjet systems.

Dimension 3D Printing Provides $400,000 in Grants to Schools
The Dimension 3D Printing Group, Minneapolis, a business unit of Stratasys, Inc., gave more than $400,000 to schools across the nation to underwrite the purchase of 3D printing systems for the 2008-09 school year.

PennEngineering and Peninsula Components Announce Patent Fight Agreement
The patent infringement suit brought by PennEngineering & Manufacturing Corp., Danboro, PA, against Peninsula Components, Inc., San Carlos, CA, was settled.

Shuttle Follow-on Builder Chooses PLM Software
Siemens PLM Software, Plano, TX, announced Space Exploration Technologies – SpaceX – a privately-held leading space launch vehicle developer and services provider, standardized on Siemens’ NX and Teamcenter software for product design, simulation, and product data management.

Lincoln Electric Opens Automation Center
The Lincoln Electric Co., arc welding products manufacturer, opened its Automation Center of Excellence on October 23, adjacent to its Cleveland headquarters. The 100,000 ft2 facility showcases the company’s robotic welding solutions.

Association For Manufacturing Technology Elects New Board of Directors
The Association for Manufacturing Technology – AMT – elected its 2008-2009 officers and directors at its 2008 Annual Meeting in Austin, TX.

Some Good News in a Sour Economy
There may be at least three silver linings in the dark cloud of global economic crisis, according to a Fabricators & Manufacturers Association, Rockford, IL, economic consultant.